Leading Insights

L2-02 Advanced Training – Tooling in Press Hardening Technology (PHT)

L2-02 Advanced Training – Tooling in Press Hardening Technology (PHT)

PHT
PHS
Cutting-Edge
FEM / CAD
Process Planning
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Training days: 2

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Experience Cutting-Edge Tooling Know-how – Tailored for Tomorrow’s Press Hardening Experts 

This advanced, hands-on training in tooling builds upon the foundational knowledge from our basic course and dives deep into the sophisticated world of tool design and engineering in Press Hardening Technology (PHT). 

Starting from a given component geometry, our seasoned trainers guide participants through each critical step required to develop high-performance PHS tools – from conceptual design to functional implementation. 

We focus on state-of-the-art virtual engineering tools such as FEM and CAD, with special emphasis on precision cooling concepts – a decisive factor for tool efficiency and product quality. Participants explore design philosophies, typical error sources, and the strategic selection of advanced tool materials. 

Real-world case studies from Schuler's toolmaking expertise round off the experience. Guided tours provide exclusive insights into Try-Out operations, tool setting, and a fully operational PHS production line, offering a close-up view of high-efficiency processes in action. 

Target Audience 

This advanced training is ideal for: 

  • Engineers, technicians, and foremen working in tooling, production, process engineering
  • Professionals in quality assurance, assembly, and process planning looking to deepen their technical mastery 

Prerequisites 

Completion of “Basics of PHS – Heat Treatment & Hot Forming of Steel” is required.

Learning Methods 

Leading Insights ensures a focused and hands-on knowledge transfer through: 

  • Expert-led seminar presentations 
  • Real-life sample testing 
  • Direct interaction with highly qualified PHS professionals 
  • On-site learning at tool shops and production lines 

T = Theory

P = Practical / Hands-on

T1: Fundamentals of Press Hardening Technology 

  • Process recap: Direct press hardening, ZTU curves, UHSS part examples 
  • Critical quality criteria: Quenching rates, tool/press interface, material formability (e.g., 22MnB5) 
  • Key process parameters, product warping, thermal expansion, cooling mass flow 
  • Tool concepts and thermal treatment insights 

 

T2: Advanced Tool Process Parameters 

  • Efficient cooling strategies and heat transfer 
  • Modular tool construction techniques 
  • Identification of common failures (e.g., drawing clearance, blank holders, ejectors) 
  • In-tool measurement systems for real-time control 
  • Coatings overview: AlSi, zinc, uncoated – pros and cons 
  • Cooling network optimization (flow, pressure, pipe materials, etc.) 
  • OEM case studies: welded patches and integrated process/tool design 

 

T3: Virtual Engineering & Simulation 

  • From geometry to tool – step-by-step transformation 
  • Interface design, active surface construction, blank shapes 
  • Product geometry analysis and optimization limitations (e.g., undercuts) 
  • FEM tools in action: Live comparison (AutoForm vs. Pam-Stamp vs. LS-Dyna) 
  • CAD workflows (CATIA), trimming techniques 

 

T4: Tool Materials & Coatings 

  • High-performance hot forming tool steels 
  • Mechanical and thermal material properties 
  • Modern coatings and surface technologies 
  • Latest developments in Laser Material Deposition (LMD) 

 

T5 & P1: Practical Application & Case Studies 

  • In-depth case examples 
  • Tool shop walk-through 
  • Hands-on tool setting experience 
  • Guided session on the DIGICON training-center PHS production line 

 

T6: Summary & Wrap-up 

  • Compact training recap 
  • Interactive Q&A 
  • Participant feedback and reflection

In close cooperation with industry-leading experts, Leading Insights delivers a training concept that is precise, practical, and impact-driven. 

Participants will: 

  • Gain specialist knowledge in tool design for hot sheet metal forming 
  • Learn how to address real-world design challenges using proven methods 
  • Reduce trial-and-error through accelerated knowledge transfer 
  • Build a solid foundation for independent, efficient tool development 

This course enables new and experienced professionals alike to avoid costly mistakes, improve workflow quality, and contribute measurable value to production performance.

🔗 Prerequisites for this course

You must first have completed this course(s).

L2-02 Advanced Training – Tooling in Press Hardening Technology (PHT)

You are currently interested in this training course.

Frequently Asked Questions

I am interested in training. What do I need to do?

You can submit your request using the request form on this page.

We will get back to you as soon as possible and will be happy to discuss all the details with you.

Can training courses also be tailored to our individual needs?

Yes, absolutely. We draw on a trusted pool of experts who can tailor the course content to your individual needs. Let's discuss the details and submit your non-binding request using the form!

Where do the training sessions take place?

That depends entirely on the course and your individual needs. We offer training at various locations, including at your premises or at one of our hands-on partners.

Is this training also available as an online module?

Company invoice, credit cards (American Express, VISA, Master Card), PayPal, T/T Banktransfer.

You can choose your payNo—our trainers interact with course participants on site. Often - depending on the course - there is also a practical component involving machines on site. For this reason, it is essential to be present on site.ment method at checkout process.

We also offer webinars on a regular basis – keep an eye on our homepage for details.

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