Leading Insights

L3-04 Onsite Operator Training – Shop Floor Training

L3-04 Onsite Operator Training – Shop Floor Training

shop-floor, process awareness, downtime reduction
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Training days: 1

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Empowerment for the shop-floor


In this compact and highly practical onsite training, operators are empowered to gain a confident and comprehensive understanding of their own press hardening equipment – directly at their workplace. The focus lies entirely on the real-life challenges of daily production, making this training exceptionally relevant and immediately applicable.

Participants will not only learn how to safely and efficiently operate the PHS production line but will also be trained to recognize subtle changes in process conditions and understand their impact on product quality and equipment durability. Through close interaction with experienced trainers and real-time demonstrations, this session turns routine tasks into opportunities for process optimization and proactive quality assurance.

This is not just instruction – it is empowerment on the shop-floor.

Target Audience

This training is ideal for:

  • Operators, machine attendants and shift personnel working directly on or with the press hardening line.
  • Team leaders and foremen responsible for line performance and shift coordination.

Learning Methods

This training is delivered directly on the production floor, using your own machines and workflows. It combines brief targeted theory inputs with practical demonstrations, real-time evaluations, and interactive discussions. The Leading Insights´ trainers are experienced professionals with extensive real-world experience in press hardening who speak the language of production teams.

This half-day training lays a strong foundation for improved quality, safety, and process reliability — all in the hands of the people who make it happen: your operators.

T = Theory

P = Practical / Hands-on

T1: Introduction and Orientation
• Brief explanation of the press hardening process
• Overview of the machine components and their functions

T2: Focused Practical Topics
Participants will explore the real-time impact of process settings on production results, including:
• Adjustment of key parameters (temperature, transfer times, press settings)
• Tool wear and tool maintenance — how poor process control can reduce tool life
• Roller contamination and prevention strategies
• Surface condition monitoring — signs of coating defects and their root causes
• Recognizing typical fault patterns in components and understanding what they indicate

T3: Working Towards a Stable Process
The core objective is to enable participants to quickly and confidently bring the process into a stable, efficient, and repeatable state. This includes:
• Understanding the tolerance range of process parameters
• Knowing when and how to intervene
• Understanding feedback signals from the line and the product

T4: Final Wrap-Up and Discussion
• Summary of key insights
• Individual Q&A session to address specific concerns from daily operations
• Exchange of best practices from experienced trainers

• In-depth hands-on understanding of the press hardening process at your own facility
• Increased process awareness and ability to respond to abnormalities with confidence
• Enhanced decision-making skills regarding quality, equipment condition, and safety
• Reduction of downtime and waste through better parameter control and early fault detection
• Strengthening of team performance and communication along the production line
Operators become not just executors, but active contributors to a stable and high-quality manufacturing process.

L3-04 Onsite Operator Training – Shop Floor Training

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Frequently Asked Questions

I am interested in training. What do I need to do?

You can submit your request using the request form on this page.

We will get back to you as soon as possible and will be happy to discuss all the details with you.

Can training courses also be tailored to our individual needs?

Yes, absolutely. We draw on a trusted pool of experts who can tailor the course content to your individual needs. Let's discuss the details and submit your non-binding request using the form!

Where do the training sessions take place?

That depends entirely on the course and your individual needs. We offer training at various locations, including at your premises or at one of our hands-on partners.

Is this training also available as an online module?

Company invoice, credit cards (American Express, VISA, Master Card), PayPal, T/T Banktransfer.

You can choose your payNo—our trainers interact with course participants on site. Often - depending on the course - there is also a practical component involving machines on site. For this reason, it is essential to be present on site.ment method at checkout process.

We also offer webinars on a regular basis – keep an eye on our homepage for details.

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